Products

DESCRIPTION

Basic Info

Model NO.	1224
Automatic Grade	Automatic
Transport Package	Shipping
Specification	1650*2800
Origin	China
HS Code	8441309000
Production Capacity	100

Product Description

Leading edge feeding high speed printing die-cutting machineDetailed configuration sheet
Orders, record

Machine functions and features

1. Paper Feed Section (one set)
2. Printing Department (Group 3)
3. Die cutting section (one set)
4. Transmission gear
5. Oil supply device
6. Main technical parameters
7. List of main parts and components

Model 1650X3200 leading edge high speed printing die-cutting machine
Machine functions and features:
The whole machine electrical appliances and computer software are used international famous brands. Stable and reliable quality; Man-machine interface, computer order management, easy to operate.
The whole machine wallboard and important parts, all adopt aging treatment, tempering to eliminate metal internal stress; CNC grinder grinding processing, are made by high precision machining center.
Axle and roller are made of high quality steel, high precision computer dynamic balance correction, grinding processing, hard chromium plating surface.
The whole machine transmission gear all adopt 40CrMnTi alloy steel, quenching treatment, hardness HRC58 ~ 62; After grinding machining, 6 levels of precision, to ensure the long-term use of high color accuracy.
The transmission parts of the whole machine (the connection of shaft and teeth) are all connected without key (expansion and tightening sleeve) to eliminate the connection gap, suitable for long-term high-speed operation with large torque.
The whole machine transmission bearing, the main transmission components are adopted domestic famous brand: "human-oriented bearing" easy maintenance, longer service life.
Machine lubrication system using spray automatic lubrication.
The whole machine adjustment preset position function, paper feeding, printing, die cutting, automatic zero, automatic memory reset.
The whole machine working clearance adjustment, the use of spanner free quick adjustment, the implementation of the adjustment is fast and convenient.
The main engine adopts frequency conversion control, which makes the startup and operation more stable and more energy saving.

1. Paper department:

1. Machine clutch:
1) The electric control machine is attached with an alarm bell, which keeps ringing during progress to ensure the safety of workers.
2) Pneumatic interlocking device, lock firmly, convenient and accurate.
3) The main motor adopts frequency conversion motor and frequency conversion controller, which can save energy and start smoothly. The motor start protection device is attached.
4) Self-locking function of the host: when the unit is not fully locked, the host cannot start, to ensure the safety of the machine and operators; Under the normal working condition of the main engine, the clutch function of the unit is automatically locked to avoid the machine and personnel injury caused by misoperation.
2. Leading edge paper feeding system

1) Suction auxiliary paper feeding, 7.5KW high pressure centrifugal fan, according to the degree of cardboard bending frequency control of wind pressure, to ensure high speed and accurate transmission of curved cardboard and thin paper board.
2) Paper lifting and paper falling are driven by cylinder, the action is fast and powerful.
3) The side baffle is electrically adjusted, the front baffle is manually synchronized adjusted, and the rear baffle box is electrically adjusted.
4) Taiwan super resistant leading edge feeding wheel, wear resistance.
5) Separate sheet feeding device, (according to the need to choose continuous or separate sheet feeding) to ensure that large scale cardboard can also be processed.
6) Install touch screen, can automatically display the production quantity, production speed, can set the production quantity.
7) The die cutting part is equipped with interlocking control switch to realize emergency stop, stop or resume paper feeding (with machine acceleration and deceleration button)
3. The paper roll
1) Outer diameter of upper roll: 156mm.
2) 45# seamless steel tube, covered with wear-resistant rubber, and computerized dynamic balance correction.
3) Lower roller, outer diameter 156mm, embossed with hard chrome, and computerized dynamic balance correction.
4) Manual adjustment of the clearance dial of the feeding roll, the adjustment range is 0-12mm.
5) the front feeding cots (elastic cots) for manual adjustment, micro-adjustment of pressure, can reduce the strength of corrugated board damage.
5. Patching device
1) The machine is equipped with pneumatic patting device to make the transverse positioning of cardboard more accurate and avoid waste.(Computer-controlled timing)

 

6. Computer installation:
1) The main motor adopts frequency conversion motor, which can save up to 30% energy.
2) The main screen adopts PLC control, man-machine interface.
3) Printing department, slotting department and die-cutting department are equipped with automatic zeroing device.
4) Automatic lifting and dropping device, printing roller in order to rise and fall (computer adjust delay), to avoid the printing plate dipped in ink for many times.
5) Color touch screen control paper feeding department, order storage, memory reset, infrared photoelectric count, preset order processing number.
2. Printing Department
1. Printing roller:
1) Outer diameter: 524mm.
2) Steel pipe surface grinding, hard chromium plating. The horizontal and circumferential directions of the roller body are engraved with reference lines to facilitate plate alignment.
3) Do computer dynamic balance correction, smooth operation.
4) Ratchet fixed plate rolling shaft.
5) full version of the hanging plate slot, suitable for 9mm-10mm hanging plate.
6) Loading and unloading printing plate, foot switch electric control positive and negative rotation.
7) The axial direction of the printing roller is manually adjusted to the left and right, and the maximum movement is about 20mm
2. Printing press roller:
1) The outer diameter is 156mm. Steel tube surface grinding, hard chromium plating
2) Using high-quality seamless pipe fine processing, computer dynamic balance correction, stable operation.
3) Press roller clearance dial manual adjustment, adjustment range 0-12mm.
3, anilox roller:
1) The outer diameter of the steel roller is 214.5mm (the number of steel bar lines: 220-250). The number of lines can be specified
2) Steel tube surface grinding, pressing reticulation, hard chromium plating. Do computer dynamic balance correction, smooth operation, dot consistent, ink uniform.
3) The roller is attached with wedge overrunning clutch, which is convenient and quick to uniform and wash ink.Pneumatic roller automatic lifting device and idling device.
4) Mesh clearance dial manual adjustment.
5. Rubber roller:
1) Outer diameter 200mm.
2) Wear resistant rubber is wrapped on the surface of the steel pipe, and computer dynamic balance correction is performed.
3) Rubber roller in high special grinding, good ink transfer effect. The hardness of rubber is 65-70 degrees.
6. Phase adjustment mechanism:
1) Planetary gear structure.
2) Printing phase computer display adjustment (operation, stop can be adjusted).
7. Ink supply system
1) Pneumatic diaphragm pump, stable ink supply, convenient operation and maintenance.
2) ink filter, filter impurities.
3) Circulating pneumatic inking
8. Printing phase fixing device:
1) Cylinder type brake device.
2) When the phase of the machine is adjusted separately, the brake mechanism limits the operation of the machine and keeps the original fixed point of the gear position.
Three, die cutting

 

1. Knife die roll (lower roll)
1) The outer diameter is 487mm.(excluding cutting die)
2) Cast steel, surface grinding, hard chromium plating.
3) Computer dynamic balance correction, increase the operation stability.
4) The spacing of the screw holes for fixing the cutting die is 100*100mm.
5) die cutting thickness 16-18mm (three layer board), 13-15mm (five layer board).
2. Rubber pad roller (upper roller)
1) The outer wall is 434mm.
2) Cast steel, surface grinding, hard chromium plating.
3) Computer dynamic balance correction, increase the operation stability.
4) Manually adjust the gap with the knife die roll.
5) The thickness of the rubber pad is 10mm and the width is 250mm.
3, horizontal, repair device:
1) Mechanical transverse 40mm, swimming device, die-cutting uniform weighing device automatic compensation line speed, can make die-cutting rubber pad wear evenly, prolong the service life.
2) Repair using electric repair device, improve the rubber pad reuse rate, can be repaired 2-3 times.
3) Die cutting roller pneumatic automatic separation device, reduce the wear of rubber pad, so as to improve the service life.
Four, transmission gear:
1) The main transmission gear is made of 40CrMnTi high quality alloy steel, after quenching and tempering, carburizing and quenching, and fine grinding tooth processing.
2) Six levels of precision, smooth operation, low noise, hardness HRC55-60, long life, small wear can ensure the long-term printing accuracy unchanged.
3) The gear of the whole machine adopts key-free connection ring to lock and connect without clearance to ensure the color accuracy
V. Oil supply device:
1) Mechanical oil pump, automatic oil supply
2) Circulating oil supply, uniform oil amount of gear, balanced oil level of each group.
3) Lubrication using a closed spray lubrication system to ensure the accuracy of the transmission life
Vi. Main technical parameters

Model 1650X3200 leading edge feed printing die-cutting machine
Width of inner wall panel	3200mm
Machine design speed	Piece /min
Maximum paper size	3000*1650mm
Minimum paper size	700*400mm
Maximum printing size	2800*1650mm
Slot width * Slot depth	7×400mm (can increase the blade, increase the depth of the slot)
Maximum die-cutting size	2950X1650mm
Standard thickness	Version 7.2 mm
Main motor power	18.5 kw
Adsorption fan power	7.5 kw
Power used in production	35kw
The total power	40kw
Tinted precision	Plus or minus 0. 5 mm
Die cutting precision	Plus or minus 1 mm